Quick Summary
• Corpus Christi Army Depot Uses 3D Printing to Manufacture UH-60 Black Hawk Fuel System Components March 12
Additional Context
The Corpus Christi Army Depot (CCAD) in Texas has begun using 3D printing technology to manufacture replacement tail fins for the UH-60 Black Hawk helicopter’s Crashworthy External Fuel System. The tail fin components frequently become damaged during loading, removal, or landing operations, rendering the aircraft inoperable when damaged. The initiative was launched in October 2025 following a shortage of components from the original equipment manufacturer.
The manufacturing process involves printing the fin in four segments using polyetherimide thermoplastic over 82 hours, followed by 16 hours of inspection per segment. The total labor time for the tail fin assembly is approximately 60 hours from start to finish. The parts must undergo rigorous inspection to verify dimensional accuracy an