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A New Aluminum Alloy Is Pushing the Limits of 3D Metal Printing

A New Aluminum Alloy Is Pushing the Limits of 3D Metal Printing

Quick Summary

• Researchers at University College London (UCL) and Brunel University London have developed a custom aluminum alloy that outperforms industry-standard materials in metal additive manufacturing. The researchers also used a novel combination of real-time imaging techniques to watch exactly how it forms, layer by layer, at the microscopic level. The implications reach well beyond the lab, […]

Additional Context

Researchers at University College London (UCL) and Brunel University London have developed a custom aluminum alloy that outperforms industry-standard materials in metal additive manufacturing. The researchers also used a novel combination of real-time imaging techniques to watch exactly how it forms, layer by layer, at the microscopic level. The implications reach well beyond the lab, stronger, more printable aluminum alloys have direct relevance in aerospace, automotive, and biomedical manufacturing, where lightweight components must meet demanding structural and thermal requirements, often without the luxury of costly post-processing. Schematic of experimental set up during DED aluminum and data processing: (a) powder morphology of aluminum alloy PA1, (b) set up of correlative in situ
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